3D Printing Revolutionising Prosthetics and Patient Care at Peke Waihanga

In a major leap forward for prosthetic care, Peke Waihanga is harnessing the power of 3D printing to transform how prosthetic limbs are made and delivered, bringing reliable, personalised and more comfortable solutions to patients across the country.

What was once an emerging innovation is now becoming a core part of Peke Waihanga’s clinical service, making up a growing portion of prosthetic devices issued to patients. These high-tech solutions are not only improving comfort and fit but also significantly reducing the time and effort required to deliver and adjust devices.

"By embracing 3D printing, we’re not just keeping up with technological change – we’re leading it," said Charlotte Bunnett, PDC Team Lead. "Our clinical teams have made remarkable strides since we first adopted this technology nearly a decade ago, and we’re already seeing statistically significant improvements in patient outcomes."

Digital design and advanced materials allow Peke Waihanga’s clinicians to make and store prosthetic designs virtually. If a patient needs a replacement socket, it can be produced directly from a saved digital file, eliminating the need for repeat appointments or physical casts. Minor adjustments can also be made remotely, reducing travel time and time off work for patients.

Peke Waihanga’s PDC Team has played a pivotal role in embedding 3D printing within the organisation. Their work has streamlined internal systems, enabling clinicians to bring forward ideas informed by real-world experience. This collaboration is creating new pathways for innovation and continuous service improvement nationwide.

“Our 3D-printed devices offer long-term cost benefits, but more importantly, patients are telling us they feel the difference – particularly in terms of comfort," said Charlotte. "This is technology that truly enhances care."

With its growing use of 3D technology and dedicated silicone manufacturing team, Peke Waihanga is shaping a future where prosthetics will continue to become more functional and accessible, and offer enhanced patient care.

"Technology won’t replace our clinical expertise – it enhances it," Charlotte added. "At Peke Waihanga, we’re proud to be building a future where patients benefit from the best of both worlds: cutting-edge innovation and compassionate care."